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High Tech Linear Motors and Actuators

John Compter • Boek • hardback

  • Samenvatting
    John C Compter (M’76–PhD’84) received the M.Sc. E.E. degree from Delft University of Technology, Delft, The Netherlands in 1976, and the Ph.D. degree from Eindhoven University of Technology, Eindhoven, The Netherlands, in 1984. He joined the Philips Research Laboratories in1978 after military service. His involvement in projects, directed to electrical drives in equipment and products, was the basis for his dissertation, “Microprocessor controlled reluctance motor.” He was with Philips Domestic Appliances as Group Leader, Electrical Development, from 1984 till 1990. He then joined the Philips Centre for Industrial Technology (CFT), Eindhoven, The Netherlands, as Senior Consultant, Electrical Drives. In the period 1996-2008 he joined also Eindhoven University of Technology as an Adjunct Professor. His interests are in the areas of electromechanical drives and magnetic components for semiconductor production equipment, as e.g. a levitating and propelling planar motor for lithography, and for all kinds of domestic applications. His last position as senior scientist at Heidenhain in Eindhoven started in October 2008 and finished in February 2020.
    He published as industrial researcher new ideas in about 50 publications and 50 patent families.

    The added value of this book is that it combines the knowledge described in more than 100 scientific publications, the power of modern modeling tools, especially Mathematica, and the experience of designing linear motors and actuators for the high tech industry over more than 25 years.
  • Productinformatie
    Binding : Hardback
    Distributievorm : Boek (print, druk)
    Formaat : 216mm x 279mm
    Aantal pagina's : 257
    Uitgeverij : John Compter
    ISBN : 9789090336640
    Datum publicatie : 08-2020
  • Inhoudsopgave
    Contents

    1. The B-H curve 9
    2. The permanent magnet 16
    2.1 Design rules 16
    2.2 Permanent magnet tolerances 18
    2.3. Magnet Measurement 21
    3. Magnet Wire 24
    3.1 Magnet wire coating 24
    3.2 Winding technology 26
    3.3 Magnet wire life time 28
    3.4 Thermal resistance 29
    3.5 Aluminium or copper coils 32
    3.6 Coil resistance 32
    4. Tools 34
    4.1 Biot Savart and Lorentz 35
    4.2 Finite straight wire 35
    ..1 Field 35
    ..2 Force 37
    ..3 Force between round wires 38
    4.3 Finite flat plane 39
    ..1 Field 39
    ..2 Force 41
    ..3 Non-rectangular magnets 42
    4.4 Infinite bar 43
    ..1 Field 43
    ..2 Force 44
    4.5 Finite bar 46
    ..1 Field 46
    ..2 Force 47
    4.6 Rectangular magnet 52
    ..1 Field 52
    ..2 Force 54
    ..3 Vector potential of a rectangular magnet 58
    4.7 Round coil or magnet 59
    ..1 Coaxial elements 59
    ..2 Non-coaxial elements 67
    4.8 Rectangular coils with a rectangular cross section, field, self-, mutual inductance and forces 76
    ..1 Field 76
    ..2 Self-inductance 78
    ..3 Mutual Inductance 83
    ..4 Force 84
    ..5 Neumann’s formula 86
    4.9 Presence of iron 91
    ..1 Reluctance force 93
    ..2 Attraction force on iron 95
    4.10 Conclusion 97
    5. Direct 3D Method for Performance Prediction of Linear Moving Coil Actuator 98
    5.1 Abstract 98
    5.2 Introduction 98
    5.3 Analytical Description of cubical permanent magnet in local space 99
    5.4 Piecewise continuous function of coil current density 101
    5.5 Force and torque of the actuator 102
    5.6 Simulation results of linear moving coil actuator 102
    5.7 Experimental results 104
    5.8 Conclusions 105
    Appendix 106
    Postscript 106
    6. Design example 108
    7. Motion profile versus loss, power and voltage for an actuator 116
    7.1 Motion profile 116
    7.2 Loss 117
    7.3 Loss, temperature and forced cooling 119
    7.4 Voltage 121
    8. Control aspects motor amplifier 123
    8.1 Voltage or current control 123
    8.2 Output impedance current controlled amplifier 124
    8.3 Pulse Width Modulated amplifier (PWM) 126
    9. Testing 128
    9.1 The motor constant 128
    9.2 Reluctance force 128
    9.3 The electrical resistance and inductance 129
    9.4 The thermal behaviour 130
    9.5 Damping and cogging 132
    9.6 Eigen-Frequencies 133
    9.7 Demagnetization test 133
    10. Linear motors 134
    10.1 Introduction moving coil motor 134
    10.2 Introduction iron core motor 135
    10.3 Selection aspects 136
    10.4 Electrical behaviour of a commutating linear motor 137
    ..1 First Method 138
    ..2 Second Method 140
    ..3 Additional remarks 142
    10.5 moving coil motor 145
    10.6 Moving coil 3-phase amplifier 152
    10.7 Emergency stop with a linear motor 153
    10.8 Iron core linear motor comparison 154
    11. Electro-dynamic planar motor 161
    11.1 Introduction 161
    11.2 Electro-mechanics 162
    11.3 Jaw effect 163
    11.4 Mechanics 165
    11.5 Losses 167
    11.6 Electro-magnetics 168
    11.7 Voltage equation planar motor 171
    11.8 Summary 174
    12. Iron core motor with φz-action 175
    13. Design of an iron core motor 176
    13.1 History 176
    13.2 Design 177
    Appendix 1, Magnet analysis with a Helmholz coil set 182
    Abstract 182
    Introduction 182
    ..1 Basic concepts 182
    ..2 The origin of the problem 182
    ..3 An experiment 183
    ..4 The demagnetization factor 183
    ..5 Application on magnet blocks 186
    ..6 BH-curve 187
    ..7 Remarks 187
    ..8 Conclusions 188
    Appendix 2, Trajectory generator 190
    Appendix 3, Ampere’s circuital 3-D model for non-CUBOIDAL magnets 193
    Abstract 193
    ..1 Introduction 193
    ..2 Problem definition 194
    ..3 Analysis 194
    ..4 Comparison 197
    ..5 Further applications 198
    ..6 Conclusion 199
    ..7 Appendix A 199
    ..8 Appendix B 200
    ..9 Appendix C 200
    Appendix 4, Vector potential 201
    ..1 Biot Savart 201
    ..2 Flux 201
    ..3 Lorentz force 204
    Appendix 5, Analytical Method For Forces Between Current Carrying Bars 206
    ..1 Introduction 206
    ..2 Previous work 206
    ..3 Model description and solution 206
    ..4 Model description and solution 207
    ..5 Solution verification 208
    Appendix 6, The forces between two parallel finite bars with a uniform current density 211
    ..1 Abstract 211
    ..2 Introduction 211
    ..3 Vector potential 211
    ..4 Previous work 212
    ..5 Finite bars 213
    ..6 Conclusion 215
    Appendix 7, Mutual inductance and forces between two non-coaxial co-planar circular thin-wall air coils 216
    ..1 Structured Abstract 216
    ..2 Introduction 216
    ..3 History 216
    ..4 The starting point 216
    ..5 Mutual inductance and radial force between two rings 218
    ..6 Analytical expression for the forces between rings 220
    ..7 Forces between a thin wall cylindrical coil and a ring 222
    ..8 Forces between coils 223
    ..9 Further applications 227
    ..10 Conclusions 227
    ..11 List of Symbols 227
    Appendix 8, Mathematica listing Forces by derivative mutual inductance rectangular coils 229
    Appendix 9, Mathematica listing for the elliptic integrals E, K and J 231
    Appendix 10, Mathematica listing 2-D plots 232
    Appendix 11, Mathematica listing 3-D plots 233
    Appendix 12, The Application of thin wall coil equations for Single Shot Drives 237
    Literature 253
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